Room 1410, Parkson International Business Center No.60 Zhongshan Road. Qingdao,China
86-532-8578 7705
1. Service Conditions of Tablet Press
2. Technical Parameters of ZPTX420 Full-automatic Tablet Press
3. Main Component Materials List
4. Configuration List
ZPTX420D Full-automatic Tablet Press
1. Service Conditions of Tablet Press
1.1 Working environment:
The working environment conforms to relevant requirements of GMP specification.
1.2 Material pressing requirement
1.2.1 Granule requirement
Granule size range: 12-60 meshes, good compressibility and mobility;
Synthetic medicine starch tablet: the granules should be uniform and not moist; the proportion of fine powder (above 60 meshes) in the granules should not exceed one third;
Traditional Chinese medicine granules: pure extract, semi-extract and raw powder granules should not be moist and should have certain mobility.
1.2.2 Dry powder
It is applicable to direct powder tabletting, and the pressed powder should have certain compressibility and mobility.
1.3 Tabletting form:
The machine can be used for pressing common round tablets, large tablets, abnormal tablets, special abnormal tablets, single/double-face carved tablets, cartoon tablets, etc.
1.4 Power supply requirement
380V, 50Hz, three-phase five-wire system, no mutual interference between N line and PE line.
Performance
The machine is a double-pressing automatically revolving piece-pressing machine which could make grain be pressed to be round piece, be carved characters, special shapes and double color piece prescription. It is mainly used in manufacturing piece prescription for pharmaceutical industry enterprises like chemical industry, foods, electronics.
Main Features
1. Peripheral casing is closed form which is made of all stainless steel , internal mesa adopt stainless steel material, it can keep the surface glossy and prevent cross contamination and meet GMP requirement.
2. With oil seal ring on punches, prevent oil from pollution tablet and powder leakage.
3. With dust seal ring on punches, avoid powder leakage from turret table.
4. It is equipped with variable frequency speed control device for electrical control, convenient operation, steady running, it is safe and accurate.
5. It is equipped with overload protection device, when pressure overload, it can stop automatically.
6. Improved thicker upper pressing wheel to increase pressure 100kn to 120kn for stable production.
7. Being the leader in trying to use semi-automatic lubrication device and the top of rotary table is equipped organic glass dust prevention device.
8.Mould length from 115 to 133.6mm, improve abrasion resistance and guidance quality.
9. It is equipped with powder absorbing device , can absorb indoor dust .
10. Wearing parts like orbit, feeder, hopper, drive worm, powder taking equipment and it has general structure with ZP33 type product, it is helpful for standardization, generalization and seriation.
2. Technical Parameters of ZPTX420D Full-automatic Tablet Press
Model Parameter | ZPTX420-31D | ZPTX420-35D | ZPTX420-45D | ZPTX420-55D |
Punch pin number | 31 | 35 | 45 | 55 |
Punch diameter | 26mm | 22mm | 19mm | 16mm |
Die diameter | 34mm | 26mm | 22mm | 19mm |
Production range (10,000 tablets/h) | 111600 | 126000 | 162000 | 198000 |
Rotating speed (rmp) | 0-30 | |||
Maximumpressure | 100KN | |||
Maximum filling depth | 15mm | |||
Tablet thickness | 0.5~6mm | |||
Maximum tablet diameter | Ф20mm | Ф13mm | Ф11mm | Ф10mm |
Maximum abnormal axis size | <25mm | <21mm | <18mm | <13mm |
Punch length | 133.6mm | |||
Working noise | ≤70dB | |||
Total power | 5.5KW/380V,50Hz,three-phase five-wire system | |||
Bounday dimension of equipment | 1240*850*1850 mm | |||
Net weight of equipment | 1750kg | |||
Remark | The maximum production refers to the maximum production realized under the conditions of round tablets, minimum tablet diameter and maximum rotating speed. The production is influenced by tablet diameter and tablet type. |
3. Main Component Materials List
No. | Component Name | Material | Manufacturing Accuracy |
1 | Upper and lower punch disks | QT500-7 | |
2 | Upper and lower punch dies | 6CrW2Si | |
3 | Middle die | Cr12MoV | |
4 | Upper guide rail disk | GCr15SiMn | Curve surface roughness Ra≥1.6 |
5 | Upper and lower pressingwheels | GCr15SiMn | Level-6 accuracy |
6 | Main shaft | 40Cr | Level-6 bearing part |
7 | Main transmission worm | 40Cr | Level-6 accuracy |
8 | Main transmission worm gear | Tin bronze 10-1 | Level-6 accuracy |
9 | Feed impeller | 1Cr18Ni9Ti | Curve surface roughness Ra≥1.6 |
10 | Feed base plate | 1Cr18Ni9Ti | Curve surface roughness Ra≥1.6 |
11 | Impeller I | 1Cr18Ni9Ti | Curve surface roughness Ra≥1.6 |
12 | Impeller II | 1Cr18Ni9Ti | Curve surface roughness Ra≥1.6 |
13 | Guider | 1Cr18Ni9Ti | Curve surface roughness Ra≥1.6 |
14 | Feed cylinder | 1Cr18Ni9Ti | Curve surface roughness Ra≥1.6 |
4. Configuration List
Name | Type | Manufacturer |
Motor power | 5.5kw-6poles | Shanghai Dedong |
Transducer | P/N 132F0026 | Danfoss |
Cocontactor | 3TB4322-OX 220V | |
Contactor | 3TB4022-OX 220V | Siemens |
Relay | MK2P-1/AC220V | Omron |
Relay | MK2P-1/DC24V | Omron |
Thermorelay | JR36B-20 | Siemens |
Magnetic Ballast for Fluorescent Lamp | BPL9W220VB2SC | Phillips |
Little Triphase Breaker | 5SJ63 | Siemens |
Emergency Stop Button | AR22V2R-11R | Fuji |
Key Switch | AR22JR-3A11A | Fuji |
Indicator Light | DR22E3L-E4G | Fuji |
Travel Switch | LX19-001 | Shanghai Huatong |
Fan | FK3321.100 | Shanghai Leipu Electric |
Control Button | AR22PR-210B | Shanghai Huatong |
Register | In accordance with appliance eg:40:1×30 | Shanghai Handwheel Revolution |
Rattle Ware | DR22BS-220V | Fuji |
Switch | HGS-25-24 | Shanghai Hengji |
Screw Fuse Porcelain Base | RL1-15 | Shanghai Huatong |
Dust Collector XCJ-1.1
Performance
It’s widely applicable to clean dust on the equipment and in the enviroment of industrial production, such as medicine, foods, chemical industries etc. It’s main material adopted the stainless steel.
Machine Photo
Main Technical Data
Product No. | XCJ-1.1 |
Air-breathing Volume (m3/h) | 360 |
Min. Vacuum Target (pa) | 19500 |
Total Power (kw) | 1.1 |
Overall Size (mm) | 700*460*1030 |
Weight (kg) | 70 |