The Introduction of ZPTX420D Full-automatic Tablet Press 2023/07/13 17:19:11

 

 

1.      Service Conditions of Tablet Press

2.      Technical Parameters of ZPTX420 Full-automatic Tablet Press

3.      Main Component Materials List

4.      Configuration List

 

 

 

 

 

ZPTX420D Full-automatic Tablet Press

1.      Service Conditions of Tablet Press

1.1          Working environment:

The working environment conforms to relevant requirements of GMP specification.

1.2          Material pressing requirement

1.2.1    Granule requirement

Granule size range: 12-60 meshes, good compressibility and mobility;

Synthetic medicine starch tablet: the granules should be uniform and not moist; the proportion of fine powder (above 60 meshes) in the granules should not exceed one third;

Traditional Chinese medicine granules: pure extract, semi-extract and raw powder granules should not be moist and should have certain mobility.

1.2.2    Dry powder

It is applicable to direct powder tabletting, and the pressed powder should have certain compressibility and mobility.

1.3          Tabletting form:

The machine can be used for pressing common round tablets, large tablets, abnormal tablets, special abnormal tablets, single/double-face carved tablets, cartoon tablets, etc.

1.4          Power supply requirement

380V, 50Hz, three-phase five-wire system, no mutual interference between N line and PE line.

 

 

Performance

The machine is a double-pressing automatically revolving piece-pressing machine which could make grain be pressed to be round piece, be carved characters, special shapes and double color piece prescription. It is mainly used in manufacturing piece prescription for pharmaceutical industry enterprises like chemical industry, foods, electronics.

Main Features

1. Peripheral casing is closed form which is made of all stainless steel , internal mesa adopt stainless steel material, it can keep the surface glossy and prevent cross contamination and meet GMP requirement.
2. With oil seal ring on punches, prevent oil from pollution tablet and powder leakage. 
3. With dust seal ring on punches, avoid powder leakage from turret table.
4. It is equipped with variable frequency speed control device for electrical control, convenient operation, steady running, it is safe and accurate.
5. It is equipped with overload protection device, when pressure overload, it can stop automatically.
6. Improved thicker upper pressing wheel to increase pressure 100kn to 120kn for stable production.
7. Being the leader in trying to use semi-automatic lubrication device and the top of rotary table is equipped organic glass dust prevention device.
8.Mould length from 115 to 133.6mm, improve abrasion resistance and guidance quality.

9. It is equipped with powder absorbing device , can absorb indoor dust .
10. Wearing parts like orbit, feeder, hopper, drive worm, powder taking equipment and it has general structure with ZP33 type product, it is helpful for standardization, generalization and seriation.

 

2.      Technical Parameters of ZPTX420D Full-automatic Tablet Press

Model

Parameter

ZPTX420-31D

ZPTX420-35D

ZPTX420-45D

ZPTX420-55D

Punch pin number

31

35

45

55

Punch diameter

26mm

22mm

19mm

16mm

Die diameter

34mm

26mm

22mm

19mm

Production range

(10,000 tablets/h)

111600

126000

162000

198000

Rotating speed (rmp)

0-30

Maximumpressure

100KN

Maximum filling depth

15mm

Tablet thickness

0.56mm

Maximum tablet diameter

Ф20mm

Ф13mm

Ф11mm

Ф10mm

Maximum abnormal axis size

25mm

21mm

18mm

13mm

Punch length

133.6mm

Working noise

≤70dB

Total power

5.5KW/380V50Hz,three-phase five-wire   system

Bounday dimension of equipment

1240*850*1850 mm

Net weight of equipment

1750kg

Remark

The maximum production refers to the maximum   production realized under the conditions of round tablets, minimum tablet   diameter and maximum rotating speed. The production is influenced by tablet   diameter and tablet type.

 

3.      Main Component Materials List

No.

Component Name

Material

Manufacturing Accuracy

1

Upper and lower punch disks

QT500-7


2

Upper and lower punch dies

6CrW2Si


3

Middle die

Cr12MoV


4

Upper guide rail disk

GCr15SiMn

Curve surface roughness Ra≥1.6

5

Upper and lower pressingwheels

GCr15SiMn

Level-6 accuracy

6

Main shaft

40Cr

Level-6 bearing part

7

Main transmission worm

40Cr

Level-6 accuracy

8

Main transmission worm gear

Tin bronze 10-1

Level-6 accuracy

9

Feed impeller

1Cr18Ni9Ti

Curve surface roughness Ra≥1.6

10

Feed base plate

1Cr18Ni9Ti

Curve surface roughness Ra≥1.6

11

Impeller I

1Cr18Ni9Ti

Curve surface roughness Ra≥1.6

12

Impeller II

1Cr18Ni9Ti

Curve surface roughness Ra≥1.6

13

Guider

1Cr18Ni9Ti

Curve surface roughness Ra≥1.6

14

Feed cylinder

1Cr18Ni9Ti

Curve surface roughness Ra≥1.6

 

 

 

 

 

4.      Configuration List

 

Name

Type

Manufacturer

Motor power

5.5kw-6poles

Shanghai Dedong

Transducer

P/N 132F0026

Danfoss

Cocontactor

3TB4322-OX 220V

Siemens

Contactor

3TB4022-OX 220V

Siemens

Relay

MK2P-1/AC220V

Omron

Relay

MK2P-1/DC24V

Omron

Thermorelay

JR36B-20

Siemens

Magnetic Ballast for Fluorescent Lamp

BPL9W220VB2SC

Phillips

Little Triphase Breaker

5SJ63

Siemens

Emergency Stop Button

AR22V2R-11R

Fuji

Key Switch

AR22JR-3A11A

Fuji

Indicator Light

DR22E3L-E4G

Fuji

Travel Switch

LX19-001

Shanghai Huatong

Fan

FK3321.100

Shanghai Leipu Electric

Control Button

AR22PR-210B

Shanghai Huatong

Register

In accordance with appliance eg:40:1×30

Shanghai Handwheel Revolution

Rattle Ware

DR22BS-220V

Fuji

Switch

HGS-25-24

Shanghai Hengji

Screw Fuse Porcelain Base

RL1-15

Shanghai Huatong

 

 

Dust Collector XCJ-1.1

Performance

It’s widely applicable to clean dust on the equipment and in the enviroment of industrial production, such as medicine, foods, chemical industries etc. It’s main material adopted the stainless steel.

Machine Photo

 

Main Technical Data

Product No.

XCJ-1.1

Air-breathing Volume (m3/h)

360

Min. Vacuum Target (pa)

19500

Total Power (kw)

1.1

Overall Size (mm)

700*460*1030

Weight (kg)

70

 

 


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